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HI there ! As per my first comment, changing the Catalytic is normaly the first thing to do since they usualy go faulty after a few years. In some rare cases, vacuum leaks and faulty MAF sensor or Mass Airflow Meter sensor can also cause a P0420. Not sure why they would replace all those parts and then simply say , Oh its your catalytic, If I were you I would have them re-install all my old parts since they made no difference from what I can see. Now, its true, there is a Recall on some cats but not all models. From what I know, recall applies to 2001 models (1.8T). The thing is that they mistakenly installed a single brick instead of a double brick catalytic and so the recall is to replace the single by a double but if your vehicul is a 2001 and is already a double, then the recall does not apply, but if its a single then dealer should replace no questions asked. As for yours, well you have a 2002 so i don't think it applies, if you wanna make sure, I would call a dealer anywhere in US or Canada and explain to them that you need to know if there are any recalls do be done on your vehicul, have your serial # ready......if there are, ask them if you can have the recall done in Europe, they might either give you another number to call or will tell you to have it done, keep you receipt and have it re-imbursed when you get back to the states. That would be your best bet but I think catalytics on some vehicules have a warranty of 8 years or 160 000km, so I would ask the US dealer about that aswel.
Good luck and let me know how it goes !
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