Post subject: P0401 and P0403 on 99 Plymouth Voyager - circuit failure?
Posted: Fri Jan 05, 2007 6:41 pm
Joined: Fri Jan 05, 2007 6:36 pm Posts: 4
I'm stuck on this one, hope someone can help. I have a 99 Plymouth Voyager with 150k miles. Service Engine light is on, and has P0401 and P0403 codes (insufficient EGR and EGR circuit). Originally I just had the 0401 and I replaced the EGR valve, but to no effect (yes, the valve works -- applied vacuum stalls the vehicle, and there is plenty of vacuum from the manifold). I now have the 0403 code as well.
I'm thinking the harness and/or circuit has failed somewhere. Anyone have any idea how to check that, or any other ideas?
Joined: Sat Dec 30, 2006 1:48 pm Posts: 26 Location: illinois
HEY use a multimeter to see if you have continuity through the wire harness . Also check for resistance on egr solenoid . I have a Jendham code book that says 40-80 ohms on solenoid . If you have your own manual double check the resistance .
Yes, the replacement has the solenoid w/ connector, I went ahead and bought the whole unit.
I have a Haynes manual and just checked the wiring diagram -- looks like it won't be too difficult to check continuity of the circuit, it is pretty simple. Power from the PDC, with a ground signal from the PCM. I'll give it a check.
Some sources have referenced a differential pressure sensor or similar as a possible point of failure (esp. for Fords) but I don't see any similar sensor on the Chrysler. . . but I'm a little surprised there is not some type of feedback mechanism to tell whether the EGR is working -- or am I just missing it?
Just to tack on the resolution . . . turned out it must have just been the faulty EGR valve and nothing else. I had expected the system to clear itself after I replaced the valve and did some drive cycles, but it didn't, so I suspected something else going on. I ended up borrowing a hand-held reader and cleared the codes manually. All is well. I did some driving since then, and even got my CT emissions test done (an OBD test) and everything was good. Thanks for the help, everyone.
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